1、 Contact the manufacturer
First contact the manufacturer, then register the customer number, then someone will quote for you, place an order, and follow up the production progress.
2、 Open material
Intention: according to the requirements of engineering material MI, on the large sheet that meets the requirements, cut into small pieces to produce the sheet. Small pieces that meet the requirements of customers
Process: large plate → cutting plate according to MI requirements → curizing plate → fillet grinding → plate exit
3、 Drilling
Intention: according to the engineering materials, drill the required hole diameter in the corresponding direction on the plate with the required size
Process: laminated pin → upper plate → drilling → lower plate → check and repair
4、 Copper sink
Intention: copper deposition is to deposit a thin layer of copper on the insulating hole wall by chemical method
Process: rough grinding → hanging plate → automatic copper sinking line → lowering plate → soaking% dilute H2SO4 → thickening copper
5、 Figure handling
Intention: Graphic handling is to transport the image on the production film to the board
Process: (blue oil process): grinding plate → printing the first side → drying → printing the second side → drying → exploding → developing → viewing; (dry film process): Hemp plate → pressing film → standing → alignment → exposure → standing → developing → viewing
6、 Graphic plating
Intention: pattern plating is to electroplate a layer of copper layer and gold nickel or tin layer of required thickness on the copper skin or hole wall exposed by the pattern of the circuit
Process: upper plate → degreasing → water washing twice → micro etching → water washing → acid pickling → copper plating → water washing → acid pickling → tin plating → water washing → lower plate
7、 Retrogressive membrane
Intention: use NaOH solution to remove the anti - plating coating and expose the non - circuit copper layer
Process: water film: inserting frame → alkali soaking → scouring → scrubbing → passing machine; dry film: placing plate → passing machine
8、 Etching
Intention: etching is to use chemical reaction to remove copper layer from non circuit parts
9、 Green oil
Intention: green oil is to transport the green oil film graphics to the board, which plays a role in maintaining the circuit and blocking the tin on the circuit when welding parts
Process: grinding plate → printing photosensitive green oil → curium plate → exposure → developing; grinding plate → printing the first side → baking plate → printing the second side → baking plate
10、 Character
Intention: a character is a recognizable symbol provided
Process: after green oil finishing curium → cooling and standing → screen adjustment → character printing → rear curium
11、 Gilded finger
Purpose: the plug finger is plated with a nickel gold layer of required thickness to make it more hard and wear-resistant
Process: plate loading → degreasing → water washing twice → micro etching → water washing twice → acid pickling → copper plating → water washing → nickel plating → water washing → gold plating
Tinplate (a parallel process)
Intention: Tin spray is to spray a layer of lead tin on the exposed copper surface without covering up the solder resist oil, so as to maintain the copper surface from corrosion and oxidation and ensure good welding performance
Process: Micro etching → air drying → preheating → rosin coating → solder coating → hot air leveling → air cooling → washing and air drying
12、 Forming
Intention: through die stamping or CNC gongs and gongs, we can get the shape that customers need organic gongs, beer boards, gongs and hand cutting
Note: the accuracy of data gong machine board and beer board is higher, gongs second, hand cutting board can only make some simple shapes
13、 Test
Intention: through 100% electronic test, detect open circuit, short circuit and other defects affecting functionality that are not easy to find by visual inspection
Process: upper mold → place plate → test → pass → FQC visual inspection → fail → repair → retest → OK → rej → void
14、 Final examination
Intention: through 100% visual inspection of the appearance defects of the board, and repair the minor defects, to prevent problems and defective board outflow
Specific workflow: incoming material → view material → visual inspection → qualified → FQA spot check → qualified → packaging → unqualified → handling → check OK
Jiangmen printed circuit board http://www.fartai.com/